FACTORY PRODUCTION

ABOUT FACTORY

Our factory located in Pasir Gudang, Johor, Malaysia, a city in the southern part of Malaysia. We specialize in the production of high-quality alternators, starters, and component parts, establishing itself as a premier alternator starter factory in Malaysia. Our dedicated team of professional engineers and technicians has years of experience in the automotive industry, and we work closely with our customers to meet their specific requirements.

At our starter alternator factory in Malaysia, we are committed to delivering exceptional quality and performance. To achieve this, we have adopted the Toyota Production System (TPS) and benchmarked international management standards, which allow us to systematize, standardize, and ensure the stable development of our company. We have also invested in state-of-the-art equipment and established a robust R&D department to independently develop our starter and alternator assembly line.

Quality control is at the forefront of everything we do, and we have implemented a rigorous testing system and equipment to ensure our products meet the highest standards of quality and performance. Our commitment to quality, innovation, and customer satisfaction has earned us a reputation as a trusted and reliable manufacturer in the industry.

Professional, lets us go farther.

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PRODUCTION SITE

PRODUCTION SITE BACKGROUND

At our starter alternator factory in Malaysia, we have a dedicated team of approximately 35 individuals, including a skilled team of around 10% professional technicians. We specialize in producing a comprehensive range of starters and alternators, along with their components, including solenoid switches, regulators, and rectifiers, tailored to meet the specific demands of our current market.

We place a strong emphasis on both quality and efficiency, ensuring that each production meets the highest standards while maintaining consistent productivity. To achieve this, we have set up a dedicated team of professionals at our China location who specialize in designing and developing customized manufacturing equipment tailored to the unique requirements of our operations.

TOYOTA PRODUCTION

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TOYOTA PRODUCTION SYSTEM (TPS)

As a leading starter and alternator manufacturer, we pride ourselves in utilizing the world-renowned lean manufacturing system - the Toyota Production System (TPS). TPS, also known as Lean Manufacturing or Just-In-Time (JIT) production, is a philosophy and set of principles developed by Toyota that focuses on eliminating waste, improving efficiency, and maximizing value for customers. TPS emphasizes continuous improvement, respect for people, and problem-solving at all levels of the organization. By applying TPS in our manufacturing processes, we strive to achieve operational excellence, reduce costs, improve quality, and deliver products with minimal lead times. Our commitment to TPS enables us to meet the ever-changing demands of the market while maintaining high standards of productivity, reliability, and customer satisfaction.

Assembly Process

Alternator Assembly Process

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Assembly Process

Starter Assembly Process

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OUR COMMITMENT

OUR COMMITMENT

We are committed to ensuring the quality of our finished goods, ensuring our customers can purchase from us with peace of mind, knowing they are in safe hands.
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Alternator

Meets OE specifications for current, voltage, and rotational speed.
Regulator terminal function fully tested.
100% full-load test before deliver.
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Starter

Meets OE specifications for current, voltage, and rotational speed.
Solenoid switch fully tested.
100% full-load test before deliver.

Laboratory & equipment

Laboratory And Equipment

We have advanced laboratory equipment and a professional research and development team, dedicated to developing high-quality products that meet global standards and customer needs.

We conduct rigorous testing and diagnostics on all our products to ensure they meet or exceed industry standards for performance and durability. From bench testing to comprehensive performance evaluations, our laboratory is equipped to handle a wide range of testing requirements. With our commitment to quality and innovation, you can trust that our starters and alternators are thoroughly tested and meticulously crafted to deliver exceptional performance and reliability.

Here are some of our testing facilities :

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DV-ST24 Starter Tester
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YLB 2000 Temperature Testing Chamber
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DV JBT1 Multi-Functional Tester
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Probe Coordinate Measuring Machine
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Starter Durability Tester
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Rectifier Performance Tester
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DV-ALT198 Alternator Tester
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Alternator Performance Tester
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DV-ST24 Hardness Tester
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Alternator Durability Tester
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